Welding electrode for grey and tempered cast iron CHEM-WELD 6000

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Nickel electrode for cold welding of cast iron and joining cast iron with copper

Detailed information

Product detailed description

CHEM-WELD 6000

Special electrode for cold welding of grey and tempered cast iron

Weld metal and transition area are grindable. Minimal current required, high ductility, weldable in all positions, easy to weld even with small transformers. Extremely flat welds are free of ignition notches. Suitable for grey cast iron, fusion of these base materials with steel, copper and copper alloy, also for oxidised and oiled cast iron.

For engine and cylinder blocks, oil sumps, bearing supports, gears and sprockets, drums, turbine blades, materials according to DIN 1961, e.g. GG 10 - GG 35.

When welding grey cast iron, 3 basic rules must be observed:

1. 
    (1 to 3 cm - the length of the caterpillar should approximately correspond to the thickness of the part to be welded)
2. immediately after welding, always use a round (blunt) nose hammer (tool) 
     - never with a sharp tool
3. Lay the next caterpillar in a moment, 
     when we keep our bare hand on the weld.

ADVANTAGES

Welding without preheating

also suitable for transformer

for joining different steels

DISADVANTAGES

does not have

It is necessary to follow the technological procedure when welding cast iron.

SPECIFICATIONS

CHEM-WELD 6000

Electrode for cold welding of grey and tempered cast iron

DIN 8573: E Ni-BG 12

AWS A 5.15:E Ni-Cl

EN ISO 1071: EC Ni-Cl3

Packaging: rutile-basic

Welding current:~ 40V / = -

Welding position: PA, PB, PC, PD, PE, PF

Suitable for grey and tempered cast iron, joining cast iron with carbon steel, with copper, with Monel.Ideal for thin-walled parts or as an intermediate layer on thick-walled parts. Good operational properties also on oxide and oiled cast iron. Weld and transition area are grindable. Low heat input, high ductility, easy to weld in all positions. Extremely flat welds are free of ignition notches. For engine and cylinder blocks, oil pans, bearing houses, valves, gears and sprockets, drums, turbine blades, hole filling. For materials: A48 grade 25B-60B, GG-15 to GG-40, FGL 150 to FGL 400

Typical chemical composition of weld metal [%]:

C

Si

Fe

Ni

1,0

<1,2

<2,0

>95

Mechanical properties of weld metal:

Rm [MPa]

Re [MPa]

A5 [%]

Hardness [HB]

>300

220

30

~180

Drying: generally no drying required

Diameter mm

Length [mm]

Number of pcs/kg

Packing [kg]

Weld. Current [A]

2,50

350

48

5,0

50-80

3,25

350

35

5,0

70-110

Additional parameters

Category: CAST IRON
běžná ocel: běžná ocel
litina: litina
ocelolitina: ocelolitina
měď: Měď
různé ocele: různé ocele k sobě
trafo: na trafo

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Společnost CHEM-WELD byla založena v  Rakousku roku 1967 panem Siegfriedem Schweigerem.

Název CHEM-WELD znamená spojení chemie a svařování.

Prvním výrobkem bylo speciální lepidlo na kov Chem-Stahl 1000 HT,  které nahrazovalo svařování v dolech JAR.

vystava_bvv_1994_chemweld